Automatic Stud Welding Solution

Pain points in scenarios

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  Production bottleneck
  The traditional welding process has a slow pace and is difficult to match the demand for high-speed mass production.
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  Accuracy fluctuation
  There is a lot of manual intervention, and the consistency of welding points is poor, which affects the assembly accuracy of the white body.
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  Unstable process
  The complex working conditions lead to unstable welding quality, which is prone to batch defects such as virtual welding and burn through.
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  Data silo
  The disconnection between process parameters and quality data makes it difficult to trace problems and affects closed-loop quality control.

• High-precision control
  The robot has a repeat positioning accuracy of ≤± 0.05mm and a welding point position deviation of ≤± 0.1mm.

  It uses a 0.01mm level linear motor and dual sensors for real-time feedback to ensure consistent melting depth and verticality, meeting the strict assembly standards of the white body.
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• High tempo output
  Single machine supports collaborative operation of 5 welding guns, with a feeding speed of 60 pieces/minute and a beat rate increase of 30% -50%;

  Modular and heavy-duty design ensures the continuous and stable operation of equipment, breaking through the limitations of mass production capacity.
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• High quality assurance
  The accuracy of power grid fluctuation compensation is ± 10%, and the current closed-loop regulation response is fast (40 μ s closed-loop adjustment period, 60% faster than traditional control response), with a stable yield rate of over 99.99%;

  The system supports the storage of 2 million welding parameters, achieving precise traceability of defective products within 10 seconds.
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• Deep intelligent integration
  Native compatibility with mainstream industrial protocols such as Profinet, seamless integration with MES systems;

  Support remote monitoring, fault warning and diagnosis, and assist customers in building a digital and traceable intelligent manufacturing system.
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