Manual Stud Welding Solution

Design for upgrading the manual production line
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Pain points in scenarios

  • Low efficiency of human-machine collaboration
    The manual loading and unloading process and equipment waiting time are long, resulting in a slow overall operation pace.
  • Operation relies on experience
    The welding quality is greatly affected by personnel skills, and consistency is difficult to guarantee.
  • Weak process control
    The process parameters rely on manual setting and recording, which is prone to errors and difficult to trace.
  • Insufficient flexibility of the production line
    The adjustment during product changeover is cumbersome, which affects the production efficiency of multi vehicle hybrid lines.

solution

It adopts a semi-automatic operation mode combining manual welding + automatic stud feeding, equipped with an intelligent welding power supply, an integrated feeding mechanism and a handheld automatic welding torch.The system supports one-click recall of process parameters, automatic monitoring of the welding process, and real-time result feedback. While retaining the flexibility of manual production lines, it significantly improves operation consistency and production efficiency.

  • 25%
    Efficiency improvement
  • >99.99%
    Stable yield rate

Core strengths

Application Cases
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