The tact time of an automotive production line is the core determinant of efficiency.Pick the wrong welding gun, and even the most advanced production line will be bottlenecked.
Taguan full-range welding guns are developed precisely to solve the challenge of adapting to different line tact speeds.Covering all automotive manufacturing scenarios from manual to fully automatic models, they enable every production line to run at its optimal rhythm.
01 Stud Feeder: Four-fold Design Eliminates Stud Jamming
Low-resistance & Smooth SlidingStainless steel mirror finishing reduces stud sliding resistance and avoids friction and jamming.
- Intelligent RefillingReal-time monitoring of stud inventory ensures timely replenishment and prevents accumulation, reducing jamming at the source.
- Easy MaintenanceTool-free disassembly and assembly with precise docking lowers the risk of jamming during maintenance.
- Unobstructed ConveyingSmooth channel surface plus optimized corner angles prevent stud dragging and stagnation.Brackets fix pipeline routing to avoid sharp bends that create conveying dead zones, ensuring smooth stud delivery.
The four-fold design enables the feeder to achieve resistance-free conveying and high-efficiency assembly, breaking the frequent stud jamming limitation of traditional equipment.
02 Fully Automatic Welding Gun: Dual Closed-loop Control + Adjustable Tact
Stable, accurate and smooth feeding throughout the whole process
- Displacement Closed-loop for Stable Motion TrajectoryBuilt-in grating ruler with ±0.01mm accuracy forms a displacement closed-loop together with the welding gun linear motor.Motion parameters can be preset; once actual displacement exceeds deviation limits, motor driving force is adjusted in real time to maintain uniform stud movement and prevent jamming caused by speed fluctuation.
- Current Closed-loop to Counteract Dynamic Load ChangesThe linear motor driving current is monitored via current closed-loop control.It instantly compensates current deviation caused by grid voltage fluctuation or load variation, avoiding stud stagnation due to insufficient motor power.When stud jamming occurs, the system cuts off current immediately and triggers an alarm to prevent overload and prompt troubleshooting.
- Adjustable Ejector TactThe ejector working tact is fully adjustable to precisely match stud feeding rhythm, achieving seamless connection without stagnation.
Solving stud jamming is not only about reducing line downtime for automakers, but also a key factor in boosting production capacity and competitiveness.
The core value of Taguan’s feeder + welding gun solution lies in full-process anti-jamming control covering feeding, conveying, receiving and welding, while balancing high precision and efficiency.
This solution has been running steadily on customer production lines.If your line is troubled by frequent stud jamming and low efficiency, follow Taguan and contact us for a customized exclusive solution, and free your production line from downtime troubles.
